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Tectus Hinges

I first heard of the Tectus line of hinges when bidding a project a year ago. I didn’t get the job, but I learned about a new-to-me hinge that is an ideal replacement for the Soss hinges I occasionally had to deal with. I never liked the Soss hinge—there was no forgiveness and no adjustment; you routed while you kept your fingers crossed. Plus, the setback dimensions on a Soss hinge make them difficult to use in many situations. Read the full article…

Finding the Right Angle

Co-written by Mike Sloggatt

Around 2,500 years ago, a Greek philosopher we all met in high school named Pythagoras discovered a theorem that can make life easy for carpenters and contractors—if we just knew how to use it, and how to find right angles!

Most of us remember our ABC’s from high school, and we remember the Pythagorean Theorem, too, which applies to any 90-degree triangle. Read the full article…

Detail Sanding Techniques

The standard scarf joint. Every carpenter is expected to make this field splice to join two lengths of molding. How often does the joint match perfectly? Any number of variables can affect the quality of the splice: Imperfections in the millwork, waves in the wall framing, taping compound buildup, inaccurate miter saw setup… Read the full article…

Problem-free Prefit Doors

I’ve been hanging doors for over thirty-five years, and writing about it for nearly twenty-five. For many years, I approached door installs differently every time (like most carpenters). After all, there are so many steps, and there is a lot you need to watch for! It’s tough to do it the same way every time. But a door is a door is a door. Which means unless you’re doing exactly the same thing every time you install one, you’re wasting valuable energy and time. Read the full article…

Scribing Stair Skirt Boards Revisited

When I first read Norm’s article on skirt scribing, four thoughts immediately came to mind:

1) He and I both learned the technique from the same instructor, Don Zepp.
2) Norm’s explanation of the process was spot on.
3) I had a bunch of photos of a skirt board I had installed that I should share with others.
4) I felt exactly like Norm did: Don Zepp was absolutely the best instructor I’ve ever had the good fortune of learning from. Read the full article…

Track Saw Tutorial: Processing Sheet Goods

I recently worked on a video series for Festool in which I covered examples of how you might use a Festool track saw in a shop or on the jobsite. I typically work out of a small garage-based shop, and yet I’m able to process sheet goods in a one-person operation with limited space—something that wouldn’t be nearly as easy with a table saw. Read the full article…

Making Louvered Doors

…with One Router Sled

I live in an old stone barn that was converted to a house in the 1950s. The master bathroom needed a makeover, so I gutted it in preparation for a complete overhaul. I wanted to build a new closet and separated toilet area, both of which needed doors. I decided to build louvered doors out of Mahogany, which would normally cost approximately $600 from an online supplier. Read the full article…

Installing a Commercial Steel Door

About six years ago, I remodeled an Avis car rental office. Prior to the remodel, the office had a showroom of cars on display, complete with showroom-style glass so that the cars could be seen from the road. Avis wanted to give the office a softer, more residential look, so the glass was removed, a wall was framed, and double-hung windows and vinyl cedar shake siding were installed. At the time, I figured my only option was to install a metal residential door—a typical one you’d find in a home, made of galvanized light-gauge steel—and a wood frame. I didn’t know I could get a raised panel commercial steel door with glass back then! Read the full article…