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Detail Sanding Techniques

The standard scarf joint. Every carpenter is expected to make this field splice to join two lengths of molding. How often does the joint match perfectly? Any number of variables can affect the quality of the splice: Imperfections in the millwork, waves in the wall framing, taping compound buildup, inaccurate miter saw setup… Read the full article…

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Scribing Stair Skirt Boards Revisited

When I first read Norm’s article on skirt scribing, four thoughts immediately came to mind:

1) He and I both learned the technique from the same instructor, Don Zepp.
2) Norm’s explanation of the process was spot on.
3) I had a bunch of photos of a skirt board I had installed that I should share with others.
4) I felt exactly like Norm did: Don Zepp was absolutely the best instructor I’ve ever had the good fortune of learning from. Read the full article…

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A Gooseneck Overhead Pin Router

If you’re routing a curved surface, or if you have to follow a curved template and you’re using a router bit with no guide bearing, then you need to use an overhead pin router. I had to make some curved gooseneck rails for an old house; several of the existing rails had rotted away. The goosenecks would have to match the profile of the rail—they all needed to be routed, and I didn’t own an overhead pin router. Read the full article…

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Grate Idea!

When the old timers changed their homes from fireplace and stove heating, they used gravity hot air, steam, or hot water. Gravity hot air required large return air ducts in the floor, so they put a metal bottom on a joist space to create a duct. Code guys today would have a heart attack to see that done. These large returns needed a cover in the floor, and usually those covers were made out of wood. Read the full article…

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Everything Moves

I’ve heard carpenters and trim installation contractors complain that PVC trim expands and contracts too much. My comment to them is: Yes, cellular PVC trim does move, but so do all other exterior building products, and many of them just as much as, if not more than, cellular PVC.
Read the full article…

The Sliding Dovetail Cleat

Hang a mantel shelf without visible fasteners

A recent article in THISisCarpentry—“Craftsman Style Mantel and Bookcases,” by Brian Cinski Jr.—referenced the book “Building Fireplace Mantels,” by Mario Rodriguez. Brian used this book to replicate a stunning Charles Rennie Mackintosh mantel and bookcase. I was intrigued, and ordered a copy of the book. Inside, I found many great tips, as well as a plethora of techniques I had never imagined. One in particular amazed me: the “sliding dovetail cleat.” Read the full article…

Foam Rot Repair

Repairing rot in non-structural wood trim

I’ve repaired a lot of rotting trim in the past few years—mostly window sills, door framing trim, and garage door trim. I’ve used all of the commonly accepted practices—like cutting out and replacing the rotted piece and using structural repair epoxy—as well as not-so-accepted practices, like using Bondo. I’ve come to the conclusion that they all have their place in the hierarchy of repair options. Read the full article…

Raised Panel Table Saw Jig

As a member of a trim crew, once the doors have been hung and the case and base is installed, I can’t wait to get to the fun and unusual jobs. Some of these are crown molding or built-ins, but, for me, the best is building Jacuzzi/garden tub surrounds. These surrounds come in all different sizes and shapes, but they all need some means of access to the pumps, motors, and valves hidden under the tub deck. Read the full article…

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