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The Sells Mansion – Columbus, OH

A few years ago, I was riding on a plane to Columbus for JLC LIVE. I was working away on my laptop, oblivious to the fellow sitting beside me who was reading every word I wrote over my shoulder. When he asked if I was a carpenter, I may have exhaled audibly. I was sure that he’d start telling me about his most recent remodel, the molding he installed in his dining room, or the screen door he hung on the back porch. I couldn’t have been further off the mark. Read the full article…

Designing and Installing an Eyebrow Dormer

This past summer, I had the opportunity to create a detail that is now rare in construction. The trade seems to have lost its flair for creative, interesting, and alluring details. All too often we have been transformed into simple assemblers. One of the reasons why I love remodeling is that no job is the same. While some parts of a job are unavoidably familiar, new challenges arise on every project. And some projects push us more than others. Read the full article…

Laying Out Wainscoting with BuildCalc

I’ve been using construction calculators for quite some time. They are an indispensable tool for all kinds of layout work; from squaring up foundations, calculating materials, rafter layout, right on through to finish work. When I start any wainscoting job, I reach for a calculator before I even think about cutting any wood. A few minutes crunching numbers saves time and helps me avoid costly mistakes with expensive material. Read the full article…

Custom Bracket Built Onsite

Not long ago, I got a phone call from the company my mother works for. Apparently, a plow truck hit one of the brackets on a covered entry on the side of their building during a snowstorm. The maintenance crew looked at it and realized it was not the type of project they were willing to take on. The owner of the company, whom I have done work for in the past, said, “Call Ray. He’ll fix it.” Read the full article…

New Wooden Gate

In early 2008, an elderly woman drove her car through our back yard and took out a chain link gate. Her vehicle raced across the lawn, just missing a beautiful 30-year-old tangelo tree and a water fountain, eventually crashing into a fence where the corners of four properties met. Her insurance company paid us fairly to cover the total cost of damages, and so began my Great Gate Project. Read the full article…

A Shop of My Own

Like a lot of guys I meet, I’ve spent years fighting to build cabinets and furniture, and mill custom moldings, in my garage shop—working around the 1951 Mack fire truck I restored, and the 1954 Harley I’m working on, and my newer bike—plus, I have to store all this crap for Gary and Mike’s Roadshows…well, you get the picture. I wanted a real shop, a place I could spread out and get some work done without having to move stuff every time I wanted to build something. Read the full article…

The Elegant Ellipse

From the early part of my career I’ve been dealing with a lot of curved work. The neighborhood I specialize in was built in the early 1900s, and many of the homes are graced with both simple and complex arches. When I started in the business, I relied on millwork shops whenever I needed to restore or remodel projects. But all that changed on one single job. Read the full article…

Building Doors the Easy Way: The Festool Domino XL

I had a set of custom doors to build from scratch and boy was the timing right. Festool picked me as one of the few carpenters to get a Domino XL for user evaluation. And I took full advantage of the opportunity, one that I felt was both a privilege and a responsibility. I carefully documented the process for my peers on THISisCarpentry. Maybe another contributor will follow up with a different angle on this awesome second generation tool. Read the full article…