The most important part of carpentry is design. If the design isn’t right, if the drawings are mediocre or worse, no amount of joinery skills will save a project from failure. Unfortunately, executing proper drawings prior to cutting wood and creating sawdust isn’t a common component on jobsites today. Read the full article…
The required joinery for a molding that transitions from level to rake around a corner frequently puzzles many carpenters. At first glance it appears that it should work, but upon experimentation, it can be maddening to find out that it won’t.
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A little over a year ago we published an article about Eave Returns. While the focus of that article was about creating a “Poor Man’s Return,” we continue to receive comments and emails asking about how to develop the required molding profiles for a “Classical” eave return and pediment. Read the full article…
For almost fifteen years I’ve been meeting a friend of mine, Ken, on Friday mornings. He’s retired, but he still does a few small jobs. Sometimes he gets one that is a little over the top and asks me to help. Recently, he pulled out a picture of a door and said, “Do you think we could make one of these?” Another builder friend of his had a client who had to have the door, until they found out the price! Read the full article…
We live in a society that undervalues blue-collar work. In the late 80s and early 90s, when computer technology grew by leaps and bounds, industrial arts classrooms were turned into computer labs; students were taught that a four-year degree was the only accepted path after high school. Today, we see a huge increase in the number of college graduates that cannot find a job in their field because a flood of new graduates—in addition to the existing workforce—are competing for the same job. Read the full article…
Thirty years ago, if you needed an old house head block with a bullseye or rosette in it, you would have had to buy one pre-made or seek out one of the few rosette cutters on the market. Either way, it would’ve been too small for a typical renovation of an old house. Today, there are some rosette cutters that have interchangeable blades with the ability to have custom knives cut. But they’re too expensive, especially if you only need a few. And rosette cutters are hard to use on a drill press because they tend to chatter, ruining the work. My 1975 Craftsman has a little play in the bearings—it certainly won’t work with a rosette cutter! Read the full article…
At my new home, I built a small guest cabin down by the river (reservations are booked years in advance, so good luck with that!). I wanted to open up the west wall of the cabin, along the river, to both the sight and the sound of the water. But I couldn’t afford a 12-ft. wide commercially manufactured sliding door unit. And besides, I wanted it to look cool. So I made the unit myself. Read the full article…
The joinery in baseboard forms the foundation for nearly all the joinery in finish carpentry, which makes perfect sense because baseboard is meant to replicate the foundation—the plinth—of a classical column. Though casing is the first molding profile noticed in a home, and often the first molding installed in a home, baseboard is usually the first molding that an apprentice carpenter learns to cut, and for good reason. Read the full article…
Co-written by Gary Katz
Over the years, several articles on eave returns have appeared in the Journal of Light Construction and Fine Homebuilding, and extensive discussions have occurred on website forums, too. But something about the details in those articles and discussions always seemed missing or confused. In 2007, Get Your House Right (GYHR) was published, and finally carpenters and architects had a reference that filled in the missing details and explained basic rules and proportions for eave returns. Understanding and following the advice in that book isn’t always easy. In this article, we’ll examine and expand on those details, and we’ll illustrate one step-by-step construction approach for a poor man’s return, too. Read the full article…
…with One Router Sled
I live in an old stone barn that was converted to a house in the 1950s. The master bathroom needed a makeover, so I gutted it in preparation for a complete overhaul. I wanted to build a new closet and separated toilet area, both of which needed doors. I decided to build louvered doors out of Mahogany, which would normally cost approximately $600 from an online supplier. Read the full article…
When the old timers changed their homes from fireplace and stove heating, they used gravity hot air, steam, or hot water. Gravity hot air required large return air ducts in the floor, so they put a metal bottom on a joist space to create a duct. Code guys today would have a heart attack to see that done. These large returns needed a cover in the floor, and usually those covers were made out of wood. Read the full article…
I was fortunate that the first great carpenter I worked for was a master stair builder. He didn’t build stairs all the time, but when he did, he built them the old fashioned way with a lot of the old details. Read the full article…
Sharpening tools properly must be one of the hardest lessons to learn in carpentry. And yet the path to success is simple. Unless you’re a tool junkie, or my friend Gary Katz, it doesn’t require fancy or expensive equipment. Read the full article…
This article is a follow-up to “The Misused & Confused Chair Rail“, which I wrote for TiC a couple of years ago. It generated a lot of positive and negative feedback, and hopefully it challenged your ideas of how to use a chair rail. That article also led to many questions about other trim elements. One question that continues to come up concerns how to build mantels. Read the full article…