At my new home, I built a small guest cabin down by the river (reservations are booked years in advance, so good luck with that!). I wanted to open up the west wall of the cabin, along the river, to both the sight and the sound of the water. But I couldn’t afford a 12-ft. wide commercially manufactured sliding door unit. And besides, I wanted it to look cool. So I made the unit myself. Read the full article…
The joinery in baseboard forms the foundation for nearly all the joinery in finish carpentry, which makes perfect sense because baseboard is meant to replicate the foundation—the plinth—of a classical column. Though casing is the first molding profile noticed in a home, and often the first molding installed in a home, baseboard is usually the first molding that an apprentice carpenter learns to cut, and for good reason. Read the full article…
Co-written by Gary Katz
Over the years, several articles on eave returns have appeared in the Journal of Light Construction and Fine Homebuilding, and extensive discussions have occurred on website forums, too. But something about the details in those articles and discussions always seemed missing or confused. In 2007, Get Your House Right (GYHR) was published, and finally carpenters and architects had a reference that filled in the missing details and explained basic rules and proportions for eave returns. Understanding and following the advice in that book isn’t always easy. In this article, we’ll examine and expand on those details, and we’ll illustrate one step-by-step construction approach for a poor man’s return, too. Read the full article…
If you’re routing a curved surface, or if you have to follow a curved template and you’re using a router bit with no guide bearing, then you need to use an overhead pin router. I had to make some curved gooseneck rails for an old house; several of the existing rails had rotted away. The goosenecks would have to match the profile of the rail—they all needed to be routed, and I didn’t own an overhead pin router. Read the full article…
…with One Router Sled
I live in an old stone barn that was converted to a house in the 1950s. The master bathroom needed a makeover, so I gutted it in preparation for a complete overhaul. I wanted to build a new closet and separated toilet area, both of which needed doors. I decided to build louvered doors out of Mahogany, which would normally cost approximately $600 from an online supplier. Read the full article…
When the old timers changed their homes from fireplace and stove heating, they used gravity hot air, steam, or hot water. Gravity hot air required large return air ducts in the floor, so they put a metal bottom on a joist space to create a duct. Code guys today would have a heart attack to see that done. These large returns needed a cover in the floor, and usually those covers were made out of wood. Read the full article…
I was fortunate that the first great carpenter I worked for was a master stair builder. He didn’t build stairs all the time, but when he did, he built them the old fashioned way with a lot of the old details. Read the full article…
Sharpening tools properly must be one of the hardest lessons to learn in carpentry. And yet the path to success is simple. Unless you’re a tool junkie, or my friend Gary Katz, it doesn’t require fancy or expensive equipment. Read the full article…
This article is a follow-up to “The Misused & Confused Chair Rail“, which I wrote for TiC a couple of years ago. It generated a lot of positive and negative feedback, and hopefully it challenged your ideas of how to use a chair rail. That article also led to many questions about other trim elements. One question that continues to come up concerns how to build mantels. Read the full article…
In the not-too-distant past, all boats were made out of wood. It was a highly refined art that required proper materials, extensive knowledge, and patience. Today, this skill survives among an elite group of craftsmen. Read the full article…
A few years ago, I was riding on a plane to Columbus for JLC LIVE. I was working away on my laptop, oblivious to the fellow sitting beside me who was reading every word I wrote over my shoulder. When he asked if I was a carpenter, I may have exhaled audibly. I was sure that he’d start telling me about his most recent remodel, the molding he installed in his dining room, or the screen door he hung on the back porch. I couldn’t have been further off the mark. Read the full article…
This past summer, I had the opportunity to create a detail that is now rare in construction. The trade seems to have lost its flair for creative, interesting, and alluring details. All too often we have been transformed into simple assemblers. One of the reasons why I love remodeling is that no job is the same. While some parts of a job are unavoidably familiar, new challenges arise on every project. And some projects push us more than others. Read the full article…
Between my cabinet shop and remodeling company, I have the opportunity to work on a lot of fun and challenging projects. I recently tackled a project in which we converted a home office into a master bathroom. The interior designer on the project threw us a real curveball—(almost) literally! Read the full article…
Not long ago, I got a phone call from the company my mother works for. Apparently, a plow truck hit one of the brackets on a covered entry on the side of their building during a snowstorm. The maintenance crew looked at it and realized it was not the type of project they were willing to take on. The owner of the company, whom I have done work for in the past, said, “Call Ray. He’ll fix it.” Read the full article…