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Wood Shop

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Making Louvered Doors

…with One Router Sled

I live in an old stone barn that was converted to a house in the 1950s. The master bathroom needed a makeover, so I gutted it in preparation for a complete overhaul. I wanted to build a new closet and separated toilet area, both of which needed doors. I decided to build louvered doors out of Mahogany, which would normally cost approximately $600 from an online supplier. Read the full article…

(Note: Click any image to enlarge.)

Adjustable Closets

Custom closets with adjustable shelving are the norm for my business today.

About a year and a half ago, my friend Gary Striegler gave me the idea of building closets with adjustable rods and shelving. At first, I was a little confused about how the rods could be adjustable, but after I read an article Gary wrote for JLC, it all started becoming clear. The shelves adjust like any cabinet with adjustable shelves, but it’s the adjustable rods that make this system really cool. Read the full article…

Jobsite Work Table

Ever wish you had a work table that could handle all your jobs?

When I first started out over fifteen years ago, I would use anything I could find as a table. I’d lay plywood on the ground, I’d set plywood on wood blocks, and, finally, I grew up enough to use sawhorses. But most of the time my “table” was never big enough for the project I was working on. And it was never efficient. Read the full article…

Wooden Miter Saw Stand

I am a cabinet maker. I own and operate a small shop. I do it all, from making the sale to installing the pulls. Crown molding is standard on all my cabinets, unless the client wants something different. So on 99% of my installs there is crown molding involved. I used to use a small 10-in. single bevel miter saw that worked just fine for most of the crown I needed to install. Occasionally, I would run into something that was too big for my saw to cut, but I was always able to find a way to “make do.” Sound familiar? Read the full article…

The Benefits of a Work Van

Finish carpenters carry a lot of tools. In fact, we carry more tools than any other trade I know, maybe more than any two combined. Sure, plumbers carry a lot of weight, but that’s mostly pipe. We carry tools: table saws, table saw stands, outfeed tables, miter saws, miter saw stands, work tables, nail guns (at least four), drills (at least four), routers (at least four), planers, grinders, sanders, circular saws, track saws, compressors, air hoses, extension cords—and that’s just the big stuff. Then there’s the nails, screws, glue, sand paper…the list goes on and on.

You’d think that after 15 years in this business I’d hate tools, but I love them. The problem is, how to get them to the job, and how to store them so I can find them! Read the full article…

Al’s Amazing Tool Box on Wheels

Long ago I built a version of Gary Katz’s tool box, but I wasn’t too happy with the way it turned out—too heavy and the wheels were too small. After that I decided to build the one I’m using now, and to be honest, this last tool box has won more praise from my clients than my door hanging. I would say that almost every client that sees it makes a comment about it. One older women went as far as to say that by looking at the tool box she could tell that I was a craftsman. I don’t take compliments too easily, so I just tell people that my tool box is a progression of Gary’s tool box, and in fact it is. I’ve been using this tool box for about 2 to 3 years and I have been very happy with it. Read the full article…