It was the dead of winter in 2014, and the roller coaster that I own (better known as Megna Building & Remodeling, a residential remodeling company in NJ) had dipped down into a slow, flat spot on the tracks of my business. Feet of snow covered the land where excavators awaited the thaw so that work could begin and money could flow. But let’s rewind a few months to where this story begins. Read the full article…
I wanted a BIG entry door for my new shop—at least 4/0 x 8/0—so I wouldn’t have to fight carrying materials into the shop. Sure, I installed a 12-ft. wide custom roll-up right next to the entry door, but I open that ‘garage door’ rarely, especially in January, February, August, and September, and barring a big order of sheet goods, I open the roll-up door just to take finished projects out of the shop. But the main door I’d be opening every day, all day long, and I knew I would never find the door of my dreams on a shelf at a store. So I built the door and the jamb myself, as one big pre-hung unit.
There was a time when tradesmen were some of the most respected citizens in a community. Wheel-wrights, masons, joiners, carpenters—people who worked with their hands—were respected like doctors, lawyers, and accountants are today. Read the full article…
For the past two years I have been lucky enough to be a student in the Preservation Carpentry program at the North Bennet Street School in Boston, MA. I’ve been in the building business for the last ten years, and a carpenter for around half that time, mostly working doing renovations, trim, cabinets, and the usual “stuff” that falls in the realm of modern carpentry. Occasionally, prior to deciding to become a preservation carpenter, I would encounter something that we all find from time to time—rotten or damaged wood in some part or piece of a structure that needed some attention beyond putty and paint to ensure it was going to last or pass muster. Read the full article…
Maybe I visit the Gamble House too often. Maybe not often enough. But that’s where I got the idea for this mantelpiece. Several JLC LIVE attendees asked about getting plans for the mantel. I hope this article is more helpful. Read the full article…
The last time I built gates, for my old home in L.A., I didn’t spend too much time on the design. My dog was jumping over the top of the old gates and I just wanted to get them built. But this time, with a cattle guard in front of the gate, I didn’t have to worry about the dog, and I wanted the gate to express what I loved about architecture, and I wanted the gate to express the style of architecture I enjoy most. With Todd Murdock’s help, I spent more than a month working on different designs. Read the full article…
The most important part of carpentry is design. If the design isn’t right, if the drawings are mediocre or worse, no amount of joinery skills will save a project from failure. Unfortunately, executing proper drawings prior to cutting wood and creating sawdust isn’t a common component on jobsites today. Read the full article…
The required joinery for a molding that transitions from level to rake around a corner frequently puzzles many carpenters. At first glance it appears that it should work, but upon experimentation, it can be maddening to find out that it won’t.
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A little over a year ago we published an article about Eave Returns. While the focus of that article was about creating a “Poor Man’s Return,” we continue to receive comments and emails asking about how to develop the required molding profiles for a “Classical” eave return and pediment. Read the full article…
For almost fifteen years I’ve been meeting a friend of mine, Ken, on Friday mornings. He’s retired, but he still does a few small jobs. Sometimes he gets one that is a little over the top and asks me to help. Recently, he pulled out a picture of a door and said, “Do you think we could make one of these?” Another builder friend of his had a client who had to have the door, until they found out the price! Read the full article…
I’ve been using a SawStop cabinet saw for more almost ten years. And for nearly that long, I’ve been hoping they would come out with a real portable table saw. Sure, a few years ago they introduced their Contractors Saw, but that monster weighs 310 lbs.! Definitely not my idea of portable. Read the full article…
We live in a society that undervalues blue-collar work. In the late 80s and early 90s, when computer technology grew by leaps and bounds, industrial arts classrooms were turned into computer labs; students were taught that a four-year degree was the only accepted path after high school. Today, we see a huge increase in the number of college graduates that cannot find a job in their field because a flood of new graduates—in addition to the existing workforce—are competing for the same job. Read the full article…
I saw my first pattern book while visiting the Huntington Library Rare Books department in 1992 or 93. The book was Designs by Inigo Jones, written by William Kent and published in 1727. By the time I opened that book, I’d been working as a carpenter for more than fifteen years and specializing in finish carpentry for nearly ten years. Looking back, it’s amazing that I was able to survive without any understanding of architectural design, in a profession dependent upon architectural design. Read the full article…
Thirty years ago, if you needed an old house head block with a bullseye or rosette in it, you would have had to buy one pre-made or seek out one of the few rosette cutters on the market. Either way, it would’ve been too small for a typical renovation of an old house. Today, there are some rosette cutters that have interchangeable blades with the ability to have custom knives cut. But they’re too expensive, especially if you only need a few. And rosette cutters are hard to use on a drill press because they tend to chatter, ruining the work. My 1975 Craftsman has a little play in the bearings—it certainly won’t work with a rosette cutter! Read the full article…