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Building Custom Gates

Between 1980 and 1994 I moved ten times—one fixer after the other, and a few rentals, too (fixers aren’t always profitable, even for a carpenter). When I moved into my current home, I promised myself I’d stay a while, and one of the first projects I wanted to tackle was replacing the gates. I accomplished the first goal, but it took a while before I got to the gates. Read the full article…

The Starrett ProSite Protractor

I needed you 20 years ago

When I started building, 20-something years ago, we were lucky to have had a ‘chop saw’ on the job site. No air-nailers, certainly no cordless drills, no portable table saws, no Festool. And we certainly didn’t have a small indestructible “idiot proof” gadget that told us the exact miter for a particular corner, so that when we cut our molding, or even our fascia for decks, the joinery would be perfect. Read the full article…

Making a Decorative Sunburst

I was working on a remodel—a high-end home near the Hamptons—when the homeowner came out the front door with a magazine in her hand. “Look!” she said. “This is exactly what I want on top of my front door!” She tilted the picture toward me: a handsome Greek Revival portico decorated with an elliptical sunburst. “It’s going to cost you,” I told her. “How much?” she asked. “About $1,200,” I said. She smiled and said, “Do it.” Read the full article…

Van Racking

Van racking is basically just trim carpentry with loads of scribes, using elements of North American face frame construction and European box systems of cabinet making. But it’s also an exercise in extreme organization. Getting it right can save you time and energy on the jobsite—both of which lead to increased productivity and profits. Read the full article…

Keith Mathewson & Seattle Fine Woodworking

A “From the Road” Shop Tour

(With Keith Mathewson and Tom Brewer)

Last summer, while Tom Brewer and I were doing Roadshows in Washington state, we stopped by and visited with Keith Mathewson at his shop in Seattle. Keith specializes in custom woodworking, and he shares his shop with a few like-minded woodworkers. Everything that goes out the door of Seattle Fine Woodworking is a one-of-a-kind custom creation. Read the full article…

Carving a Volute

Where carpentry and sculpture merge; and CNC machines fear to tread

When you walk into a custom home, an old Victorian or an old Colonial, one of the first and most impressive sights is the stair. There it is in the great room. Graceful. Elegant. It is often the biggest piece of furniture in a home and one of the most valuable ornamental assets.

Or is it? Read the full article…

iPad for Carpenters

I suspect we’re seeing an early preview of what the future holds for carpentry: laser measures, automatic digital miter saw fences, Bluetooth, iPads . . . .”  Gary Katz, THISisCarpentry, July 30, 2010

iPads? Really, Gary? I think that’s going a little too far. iPads are Apple products and Apple computers are for long-haired, tofu-eating, poetry-reading, and otherwise useless people who use them to design wine bottle labels, right? We meat-eating, boot-wearing, beer-drinking, hardworking types need real computers that can crunch numbers, run drafting programs and surf the web for—wait, it will come to me—yes, search the web for discounts on tools. Who needs an iPad, I say. Read the full article…

Op-ed: Lead Dust Removal

A call for action

Two recent events inspired me to write this article. First, I began using—and decided to review—a vacuum system that employed HEPA (High-Efficiency Particle Air) filtration. The second event was a class I took on safe practices when dealing with lead-based paint. All the stars seemed to align, as I just had a prospective client contact me about a major remodel in a house built circa 1910. I have the training, I have a client, all I need to do is follow the prescriptive path set forth by the governing agency. It is here that the story begins to derail. Read the full article…

The Sliding Dovetail Cleat

Hang a mantel shelf without visible fasteners

A recent article in THISisCarpentry—“Craftsman Style Mantel and Bookcases,” by Brian Cinski Jr.—referenced the book “Building Fireplace Mantels,” by Mario Rodriguez. Brian used this book to replicate a stunning Charles Rennie Mackintosh mantel and bookcase. I was intrigued, and ordered a copy of the book. Inside, I found many great tips, as well as a plethora of techniques I had never imagined. One in particular amazed me: the “sliding dovetail cleat.” Read the full article…

The Williamson Free School of Mechanical Trades

Education with a purpose; where no one is left behind

In the modern world, we value college degrees over trade-school know-how; and our educational system—and our country—pays the price. The Williamson Free School of Mechanical Trades is a good example of effective education, education that actually works, where, truly, no child is left behind; and where success—both for educators and students—is easy to track: at Williamson, nearly every graduate who wants a job gets a job, and that is a great measure of success. Read the full article…

Historic Cabinets

I’m more of a carpenter than a cabinet maker. I do mostly trim and cabinet installations now, and use my cabinet making knowledge on rare occasions—mostly to alter existing cabinets, as opposed to making new ones from scratch. For the few new cabinets that I do make, I use the latest technology. For example, I use pocket screws to assemble face frames, and SenClamps (Senco corrugated fasteners) to fasten cabinet sides to the frames—eliminating the clamping and drying time saves so much time when you’re making cabinets. Read the full article…