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Feature Articles

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Ramps for the Handicapped

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Volunteer work: good for the community and good for the soul

One of my first memories, in the early 1930s, when I was 4 or 5 years old, was of our mother taking care of a neighbor woman, Eula Hughbanks, who had tuberculosis. TB was more common in those days, with little hope for a cure, especially for poor people. The nearest medical care of any kind was 30 miles away. Such care might as well have been on the other side of the world for most of us, as few had an automobile. So people did what people have always done, especially in hard times—they took care of one another. Read the full article…

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Grinding Custom Shaper Knives

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Learning to make your own tools is a step up for the serious woodworking carpenter

Most of my work is at the high-end of the New England custom home market. For the jobs I do, in Boston brownstones that even today sell for several million dollars, there are no off-the-shelf parts—everything is completely custom, or an exact reproduction of work done in the 18th or 19th centuries. Read the full article…

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Working with Melamine

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Melamine can be a viable option for many projects — with good conscience and no apology.

I remember reading an article about melamine years ago. The author was very apologetic about the topic because he knew he was addressing woodworkers who had a disdain for the material. Melamine has a rap sheet alright; it is looked down upon by both fabricators and consumers for its imitation wood grain and particleboard core. However, like it or not, it does have a place in the world of cabinetry. And that place is not always located at the bottom of the food chain. Read the full article…

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A Coffered Ceiling & Media Room

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Concept to completion: Having vision is half the battle

Like a lot of high-end jobs I work on, I’m sworn to secrecy about the clients. All I can say is, this job was on a pristine 7-acre waterfront property on Long Island’s Gold Coast, overlooking Connecticut and the Long Island Sound. The main house is about 7500 sq. ft. of new construction. It’s a to-die-for spot—the view was breathtaking. Even working on this job was incredible. The funny part is how I landed the work. Read the full article…

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Photographing Your Work

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Taking process pictures on the job or in the shop

There’s something about photography that’s related to carpentry, I just can’t quite put my shutter finger on it. But I know a lot of photographers who are carpenters. I think it has something to do with using tools. After all, a camera is just another tool: in order to use one, you have to know how it works. Read the full article…

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Craftsman Style Mantel & Bookcases

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Tackling a demanding project requires a careful drawing & plenty of wiggle room.

Not long ago, a friend of mine referred one of his coworkers to me who was interested in replacing the fireplace-surround of an old bungalow he and his wife had just purchased. Excited by the opportunity, I set up an appointment to visit the site. What I found was a room in desperate need of a makeover. The phone conversation I had with the clients before the meeting gave me an idea of what they were looking for: something traditional, while keeping with the bungalow theme. Armed with a few books and magazine clippings, I met with the new owners. Read the full article…

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Understanding Moisture Content and Wood Movement

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(with Gene Wengert, The Wood Doctor.)

Expected movement can be accurately predicted, which means avoiding potential problems down the road.

In this article, we’ll explain the importance of understanding wood movement, how to use a moisture meter to measure the moisture content (MC) of trim, how to decide when a load of trim should be rejected, and how to accurately estimate how much trim will move after it’s installed. Read the full article…

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Shop Kitchen

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About twenty years ago, I got some rough cherry boards from Grandpa’s garage attic. He had cut down a cherry tree in his yard back in the 1930s, sawed it into boards, and put it up in the attic to dry. It sat in my barn for more than 10 years before I could figure out what to do with it.

A few years ago, I decided that it was time to renovate the Collins Tool Company shop kitchen—make a nice place where we could fix lunches, and also demonstrate our tools. I didn’t have enough of the cherry to build boxes, and I didn’t want to buy a bunch of expensive plywood, so I decided to use it for the kitchen project. Read the full article…

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Miter Saw Tune-Up

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If your miters aren’t as tight as they used to be, here’s how to get your saw singing on pitch again!

Every carpenter should know that when you buy a new chisel or hand plane it’s not razor sharp out of the box — you have to sharpen it before using it. Well, the same is true for miter saws. They don’t come from the factory in perfect tune.

Besides, after you’ve dragged your saw in and out of the truck a few dozen times, or jammed heavy stock against the fence, or maybe even had it flip off the back of a saw stand — or a tailgate — all those precise adjustments can get seriously out of whack. If you’ve noticed joints not quite closing up for you lately, it’s probably time to tune up your saw. Here are a few tricks to get that big investment dialed in just right. Read the full article…

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Carpenters of Steel

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Earthquake Defense mechanical connections require a lot of planning.

With the 2007 CBC codes addressing Earthquake Defense more progressively, we’re feeling more like Carpenters of Steel than carpenters of wood! The amount of steel in new buildings in California for seismic structural engineering is changing the way carpenters frame. For production framing here in California, we used to use the words “blow and go” a lot. But those days are over. Now all anyone talks about is “mechanical connections.” Read the full article…