What matters when you’re laying out a coffered ceiling is the size of the finished beam, not the size of the crown molding. And you have to use the Outside Dimension of the full finished beam—the O.D.—not the backing or substrate you might be installing first. Read the full article…
Not every project I build comes out perfectly. As a matter of fact, I can’t recall too many that didn’t have at least one minor mistake. Of course, I mean something that no one else would notice, though some of you might. Without a doubt, I’ve never built a perfect pivot bookcase, but I’m getting a lot closer! Read the full article…
I don’t know about you, but I have a lot of drawers in my shop that are crammed with tools. It’s difficult to find stuff when I need it, and every time I open a drawer, I’m always worried that my sharp tools are banging around, getting dull or chipped. Especially my new lathe tools. Read the full article…
Soon after Larry Haun published his book, A Carpenter’s Life, I overheard someone complaining that the book was ‘repetitious’. They said: “Larry just keeps saying the same stuff chapter after chapter—take care of the earth, don’t be greedy, care about your neighbors. I thought the book was going to be about carpentry!” I didn’t have the courage to speak up then, but I will now, from the safety of my desk. Yes, Larry Haun’s final, and perhaps most illuminating, book is repetitious—and it should be. Read the full article…
About two weeks before leaving for three days of Roadshows in New Jersey a while back, I got a call from a friend in North Carolina: “Hey,” he said, “I know this guy in New Jersey who turns 16-ft. columns and tall porch posts on a 19th-century lathe!” I couldn’t pass that up. Read the full article…
When I started out in the building business, interest rates were low, money was easy to borrow, and custom homes were the way to go. But six years later, in the early 1980s, that all changed. Interest rates went over 15%. No one could afford, let alone qualify, for a loan. Economics and demand dragged us into multi-family housing—we started installing finish work on apartment complexes, condominiums, and townhouses. The work was hard, the prices competitive, but the profits were good if you had your act together, if you were fast and didn’t make mistakes. Read the full article…
Between 1980 and 1994 I moved ten times—one fixer after the other, and a few rentals, too (fixers aren’t always profitable, even for a carpenter). When I moved into my current home, I promised myself I’d stay a while, and one of the first projects I wanted to tackle was replacing the gates. I accomplished the first goal, but it took a while before I got to the gates. Read the full article…
In the modern world, we value college degrees over trade-school know-how; and our educational system—and our country—pays the price. The Williamson Free School of Mechanical Trades is a good example of effective education, education that actually works, where, truly, no child is left behind; and where success—both for educators and students—is easy to track: at Williamson, nearly every graduate who wants a job gets a job, and that is a great measure of success. Read the full article…
Hull-Oakes Lumber may be the last steam-powered commercial saw mill in the country, and they’re one of the few mills capable of cutting large timbers up to 85 ft. long. The mill has been on the National Register of Historic Places since 1996. Large long timbers are still used in railroad trestles, the restoration of historic structures, and for the spars and masts of ships. By coincidence, the day I arrived the mill was cutting an 80-ft. long timber for the restoration of the C.A. Thayer, an early 20th century three-masted schooner used to transport lumber along the West Coast. Read the full article…
The trim that surrounds a door frame is called casing, and it’s always installed before baseboard and chair rail because they have to butt against it. Casing is also the easiest type of molding to install because the joinery is simple, making it a perfect first project.
I’ll start off by explaining the details of casing joinery and describing how to measure for new casing around a door frame. I also talk about making a cut list, so when you cut your casing it will be perfect the first time. Read the full article…
I apologize. I read this book more than a year ago and wanted to write a review but never made the time, and I should have. Sure, we’re all busy and short of time, but the truth is, if something is important to you, you make the time, even if it means sacrificing something else that isn’t as important—at least for a little while. And that’s often what it takes to read a good book. This is one I recommend highly to anyone interested in classical architecture and the design of traditional American homes. Read the full article…
What’s a story on etched glass doing in a carpentry magazine? Good question. I don’t know the exact answer. All I know is that every aspect of construction interests me, and when I met Donna Burrows and visited her studio, I knew that other readers would be interested in seeing what I saw. Maybe it’s something about craftsmanship. Read the full article…
A few years ago, I wrote an article on Caulk-Free Column Wrap—a column that can be installed without having to come back in six months and caulk the corners or the trim. In this article I’ll take a second step in the same direction, and add some serious and much-needed improvements. Read the full article…
There’s something about photography that’s related to carpentry, I just can’t quite put my shutter finger on it. But I know a lot of photographers who are carpenters. I think it has something to do with using tools. After all, a camera is just another tool: in order to use one, you have to know how it works. Read the full article…