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Posts tagged with “door tools”

My Shop Entry Door

I wanted a BIG entry door for my new shop—at least 4/0 x 8/0—so I wouldn’t have to fight carrying materials into the shop. Sure, I installed a 12-ft. wide custom roll-up right next to the entry door, but I open that ‘garage door’ rarely, especially in January, February, August, and September, and barring a big order of sheet goods, I open the roll-up door just to take finished projects out of the shop. But the main door I’d be opening every day, all day long, and I knew I would never find the door of my dreams on a shelf at a store. So I built the door and the jamb myself, as one big pre-hung unit.

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“Dutchman” Door Repair

For the past two years I have been lucky enough to be a student in the Preservation Carpentry program at the North Bennet Street School in Boston, MA. I’ve been in the building business for the last ten years, and a carpenter for around half that time, mostly working doing renovations, trim, cabinets, and the usual “stuff” that falls in the realm of modern carpentry. Occasionally, prior to deciding to become a preservation carpenter, I would encounter something that we all find from time to time—rotten or damaged wood in some part or piece of a structure that needed some attention beyond putty and paint to ensure it was going to last or pass muster. Read the full article…

Out-of-sight Exterior Pocket Doors

At my new home, I built a small guest cabin down by the river (reservations are booked years in advance, so good luck with that!). I wanted to open up the west wall of the cabin, along the river, to both the sight and the sound of the water. But I couldn’t afford a 12-ft. wide commercially manufactured sliding door unit. And besides, I wanted it to look cool. So I made the unit myself. Read the full article…

Tectus Hinges

I first heard of the Tectus line of hinges when bidding a project a year ago. I didn’t get the job, but I learned about a new-to-me hinge that is an ideal replacement for the Soss hinges I occasionally had to deal with. I never liked the Soss hinge—there was no forgiveness and no adjustment; you routed while you kept your fingers crossed. Plus, the setback dimensions on a Soss hinge make them difficult to use in many situations. Read the full article…

Making Louvered Doors

…with One Router Sled

I live in an old stone barn that was converted to a house in the 1950s. The master bathroom needed a makeover, so I gutted it in preparation for a complete overhaul. I wanted to build a new closet and separated toilet area, both of which needed doors. I decided to build louvered doors out of Mahogany, which would normally cost approximately $600 from an online supplier. Read the full article…

Building Doors the Easy Way: The Festool Domino XL

I had a set of custom doors to build from scratch and boy was the timing right. Festool picked me as one of the few carpenters to get a Domino XL for user evaluation. And I took full advantage of the opportunity, one that I felt was both a privilege and a responsibility. I carefully documented the process for my peers on THISisCarpentry. Maybe another contributor will follow up with a different angle on this awesome second generation tool. Read the full article…