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Archive for 2012

Laying Out Wainscoting with BuildCalc

I’ve been using construction calculators for quite some time. They are an indispensable tool for all kinds of layout work; from squaring up foundations, calculating materials, rafter layout, right on through to finish work. When I start any wainscoting job, I reach for a calculator before I even think about cutting any wood. A few minutes crunching numbers saves time and helps me avoid costly mistakes with expensive material. Read the full article…

Modified Bosch T4B Gravity-Rise Miter Stand

In Jesper Cook’s recent article, “Miter Angles and Miter Saws,” Cook points out that miter saws aren’t designed for finish carpenters. I believe the same can be said for miter saw stands.

There have been countless articles, reviews and tips written and videoed on the ideal miter saw stand (for example: Lamar Horton’s “Wooden Miter Saw Stand” and Gary Katz’s “Make a Miter Saw Work Station“). And while not everyone agrees on what’s “perfect,” most trim carpenters would agree that continuous material support is critical. Read the full article…

Custom Bracket Built Onsite

Not long ago, I got a phone call from the company my mother works for. Apparently, a plow truck hit one of the brackets on a covered entry on the side of their building during a snowstorm. The maintenance crew looked at it and realized it was not the type of project they were willing to take on. The owner of the company, whom I have done work for in the past, said, “Call Ray. He’ll fix it.” Read the full article…

New Wooden Gate

In early 2008, an elderly woman drove her car through our back yard and took out a chain link gate. Her vehicle raced across the lawn, just missing a beautiful 30-year-old tangelo tree and a water fountain, eventually crashing into a fence where the corners of four properties met. Her insurance company paid us fairly to cover the total cost of damages, and so began my Great Gate Project. Read the full article…

A Shop of My Own

Like a lot of guys I meet, I’ve spent years fighting to build cabinets and furniture, and mill custom moldings, in my garage shop—working around the 1951 Mack fire truck I restored, and the 1954 Harley I’m working on, and my newer bike—plus, I have to store all this crap for Gary and Mike’s Roadshows…well, you get the picture. I wanted a real shop, a place I could spread out and get some work done without having to move stuff every time I wanted to build something. Read the full article…

The Elegant Ellipse

From the early part of my career I’ve been dealing with a lot of curved work. The neighborhood I specialize in was built in the early 1900s, and many of the homes are graced with both simple and complex arches. When I started in the business, I relied on millwork shops whenever I needed to restore or remodel projects. But all that changed on one single job. Read the full article…

Building Doors the Easy Way: The Festool Domino XL

I had a set of custom doors to build from scratch and boy was the timing right. Festool picked me as one of the few carpenters to get a Domino XL for user evaluation. And I took full advantage of the opportunity, one that I felt was both a privilege and a responsibility. I carefully documented the process for my peers on THISisCarpentry. Maybe another contributor will follow up with a different angle on this awesome second generation tool. Read the full article…

Kaizen Foam

An answer for organizing tools

I don’t know about you, but I have a lot of drawers in my shop that are crammed with tools. It’s difficult to find stuff when I need it, and every time I open a drawer, I’m always worried that my sharp tools are banging around, getting dull or chipped. Especially my new lathe tools. Read the full article…