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Articles by Gary Katz

Hull-Oakes Sawmill

Hull-Oakes Lumber may be the last steam-powered commercial saw mill in the country, and they’re one of the few mills capable of cutting large timbers up to 85 ft. long. The mill has been on the National Register of Historic Places since 1996. Large long timbers are still used in railroad trestles, the restoration of historic structures, and for the spars and masts of ships. By coincidence, the day I arrived the mill was cutting an 80-ft. long timber for the restoration of the C.A. Thayer, an early 20th century three-masted schooner used to transport lumber along the West Coast. Read the full article…

Casing Doors: Part 1

The trim that surrounds a door frame is called casing, and it’s always installed before baseboard and chair rail because they have to butt against it. Casing is also the easiest type of molding to install because the joinery is simple, making it a perfect first project.

I’ll start off by explaining the details of casing joinery and describing how to measure for new casing around a door frame. I also talk about making a cut list, so when you cut your casing it will be perfect the first time. Read the full article…

Sharp Matters at Windsor Mill

Remembering Ray Flynn

I first visited the WindsorONE mill in Willits, CA about ten years ago. Don Dunkley, the events coordinator for JLC LIVE, arranged the tour for a group of show presenters. I remember driving up there in a van with Tom Carty, Mike Sloggatt, Don Dunkley, Tom Brewer, and a few other guys. The trip is still vivid, mostly because Tom Carty got carsick in the back of the van. Read the full article…

Book Review: Traditional American Rooms

A resource for classical details

I apologize. I read this book more than a year ago and wanted to write a review but never made the time, and I should have. Sure, we’re all busy and short of time, but the truth is, if something is important to you, you make the time, even if it means sacrificing something else that isn’t as important—at least for a little while. And that’s often what it takes to read a good book. This is one I recommend highly to anyone interested in classical architecture and the design of traditional American homes. Read the full article…

Glass Elegance

The Art of Etching Glass with Sand

What’s a story on etched glass doing in a carpentry magazine? Good question. I don’t know the exact answer. All I know is that every aspect of construction interests me, and when I met Donna Burrows and visited her studio, I knew that other readers would be interested in seeing what I saw. Maybe it’s something about craftsmanship. Read the full article…

The New & Improved Bosch Angle Finder

I don’t know about you, but I’ve been whining about Bosch’s Angle Finder for years. I mean, I even whined during my presentations at JLC Live shows: “How come the ‘Hold’ button doesn’t hold anything when you press it!?”

But the folks at Bosch must have been listening because they’ve improved their Angle Finder—finally! And while they haven’t done everything I would have liked (it would be nice if they’d put a key pad right on the tool, so you could just key in the crown molding spring angle), they have taken the tool to the next level. Read the full article…

Photographing Your Work

Taking process pictures on the job or in the shop

There’s something about photography that’s related to carpentry, I just can’t quite put my shutter finger on it. But I know a lot of photographers who are carpenters. I think it has something to do with using tools. After all, a camera is just another tool: in order to use one, you have to know how it works. Read the full article…

Miter Saw Fundamentals

Learn to swing your saw without visualizing the mitered corner

I used to close my eyes and visualize which way to swing my saw, especially if I was mitering a tricky corner. When I first started using a miter saw, there was a time I’d cut the wrong miter. And on tricky corners, even after years of experience, I still got them wrong nearly as often as I got them right. Read the full article…

Make a Miter Saw Work Station: Part 1

No matter how much or how little you invest in a miter saw, the quality and enjoyment of your work will depend more on your saw stand than on the miter saw itself.

A miter saw stand is more than just a place to set your saw—it’s a work station.

Manufactured stands are available that are easy to set up, transport, and store, but if you’re working at your home, in a couple hours, with $50 or $60 in material, you can make your own. In this chapter, I’ll show you how. Read the full article…

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