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Archive for 2011

Foam Rot Repair

Repairing rot in non-structural wood trim

I’ve repaired a lot of rotting trim in the past few years—mostly window sills, door framing trim, and garage door trim. I’ve used all of the commonly accepted practices—like cutting out and replacing the rotted piece and using structural repair epoxy—as well as not-so-accepted practices, like using Bondo. I’ve come to the conclusion that they all have their place in the hierarchy of repair options. Read the full article…

Raised Panel Table Saw Jig – Toolbox

As a member of a trim crew, once the doors have been hung and the case and base is installed, I can’t wait to get to the fun and unusual jobs. Some of these are crown molding or built-ins, but, for me, the best is building Jacuzzi/garden tub surrounds. These surrounds come in all different sizes and shapes, but they all need some means of access to the pumps, motors, and valves hidden under the tub deck. Read the full article…

Raised Panel Table Saw Jig

As a member of a trim crew, once the doors have been hung and the case and base is installed, I can’t wait to get to the fun and unusual jobs. Some of these are crown molding or built-ins, but, for me, the best is building Jacuzzi/garden tub surrounds. These surrounds come in all different sizes and shapes, but they all need some means of access to the pumps, motors, and valves hidden under the tub deck. Read the full article…

Copper Rooflet

A copper rooflet isn’t made of wood, so what’s it doing in THISisCarpentry? Well, working with copper requires a lot of the skills that we use every day working with wood. In this project, the rooflet is meant to “look” like wood, and it serves a purpose that is generally filled by wood. Sure, I use some skills that are not technically considered “carpentry,” but if you’ve ever sweated a pipe-fitting, or made a pan-flashing for a window or door, or flashed a cricket, valley, or chimney, you’ve got the skills. So, brush off that dusty skill set, use your imagination, and apply it to a project that just might be screaming COPPER! Read the full article…

Staircase in a Bottle

A Blast from the Past

Have you ever thought about building a model ship in a bottle? What about a staircase? Of course, if you think about it, it’s not the bottle that’s the problem, it’s the bottleneck. Quite a few years ago, I was facing just such a challenge. At first, it seemed simple enough, but the more I thought about it, the tighter the squeeze seemed to be. Read the full article…

Hull-Oakes Sawmill

Hull-Oakes Lumber may be the last steam-powered commercial saw mill in the country, and they’re one of the few mills capable of cutting large timbers up to 85 ft. long. The mill has been on the National Register of Historic Places since 1996. Large long timbers are still used in railroad trestles, the restoration of historic structures, and for the spars and masts of ships. By coincidence, the day I arrived the mill was cutting an 80-ft. long timber for the restoration of the C.A. Thayer, an early 20th century three-masted schooner used to transport lumber along the West Coast. Read the full article…

Casing Doors: Part 1

The trim that surrounds a door frame is called casing, and it’s always installed before baseboard and chair rail because they have to butt against it. Casing is also the easiest type of molding to install because the joinery is simple, making it a perfect first project.

I’ll start off by explaining the details of casing joinery and describing how to measure for new casing around a door frame. I also talk about making a cut list, so when you cut your casing it will be perfect the first time. Read the full article…

Wooden Storm Door

Like many carpenters, I’m always looking for an interesting challenge. I like tackling something I’ve never done before—and succeeding. Not only is it satisfying to push yourself, but a satisfied customer means good word-of-mouth, which (hopefully) leads to more work. Win-win. This is exactly what happened when one of my best clients approached me with an interesting project. Read the full article…

Sharp Matters at Windsor Mill

Remembering Ray Flynn

I first visited the WindsorONE mill in Willits, CA about ten years ago. Don Dunkley, the events coordinator for JLC LIVE, arranged the tour for a group of show presenters. I remember driving up there in a van with Tom Carty, Mike Sloggatt, Don Dunkley, Tom Brewer, and a few other guys. The trip is still vivid, mostly because Tom Carty got carsick in the back of the van. Read the full article…

An Introduction to Spreadsheets

Like most contractors, I’m always looking for ways to be more efficient and accurate when it comes to the paperwork needed in this business. There are a great many programs available that claim to fully automate your construction business. Most of them are either too expensive and/or too complicated for my small business. What I need is something easier to use and more flexible. Read the full article…